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  1. 1 AJIKUMAR V. SADANANDAN Year of birth 4th February 1975 Permanent/Home Location/Address Vallyathu Vadakkethil House Irumpunnikara, Kannimala P.O. Erumely. Kottayam.…
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  • 1. 1 AJIKUMAR V. SADANANDAN Year of birth 4th February 1975 Permanent/Home Location/Address Vallyathu Vadakkethil House Irumpunnikara, Kannimala P.O. Erumely. Kottayam. (Dist) Pin : 686509 State Kerala Country INDIA Phone number: 00918547212156 Email: ajikumarvs@gmail.com ajikumarvs@yahoo.in Languages English, Hindi, Malayalam, Tamil Nationality INDIAN Job Function Sr: MECHANICAL TECHNICIAN Qualifications Pre-Degree ITI Millwright Trade Test Certificate, Fr Agnel Institute Computer Skills Microsoft Office, Microsoft Excel. Power point Objective: Work with total dedication in the true spirit, professional ethics and safe manner. Experience Summary: Total of 16 years experience in Oil & Gas, Refineries, Petrochemical and Thermal Power Plants. Worked in Erection, Commissioning, Maintenance and Overhauling of rotating equipment’s like Turbine, Pumps, Compressors, ID Fans, FD Fans, Blowers, Gear Boxes, Fin Fan and Valves. In my experience I worked with Rotating and Static Equipment’s, I took major parts in overhauling of giant compressors like Elliot, Ebara, Clark Dresser, Hitachi, Ingersoll-Rand Sulzer and Mitsubishi both horizontal split and barrel type. I worked with steam turbine like Mitsubishi, Fuji, Ebara, Coppus, Dresser Rand, and Nuvo Pignoni etc. Also I have a much experience in maintenance and overhauling of centrifugal and reciprocating pumps, maintenance and rebuilding of all kinds of static equipment’s in Petrochemicals and Refinery. Also I have a good experience with Magnetic Coupling Pumps (Seal Less Pumps) and Steam Traps (Thermo Dynamic, Thermo Static, Float Traps and Power Traps ) and hydraulic power packs.
  • 2. 2 Employment History Company Details Client: Equate petrochemical plant (Jan2012 to Present) Name : Kharafi national Kuwait Project Equate petrochemical project. Maintenance of Poly Ethylene, Poly Propylene and Ethylene Glycol units Client: Kuwait Oil Company(KOC), (June2011ToAug2011) Name : HOT Engineering Project KOC Maintenance project Client: Qatar Ras Gas(Nov2008 to Nov2009) Name Arabian Construction Engineering Company (ACEC). Project Pre Commissioning and Commissioning activities of Train 6 AKG2 and COP unite. Client: Jubal United Petrochemical Company (JUPC),(Oct2004 to Aug2008) Name : Al Yusr Townsend and Bottom Company (AYTB) Kingdom of Saudi Arabia Project Maintenance of Ethylene and Linear Alpha Olefins plant Client: Sadaf Petrochemical Company (Feb2001 to Feb2004) Name: Al Yusr Townsend and Bottom Company (AYTB) Project Maintenance of Ethylene Di Chloride(EDC) and Caustic Unit Client: Aramco Shell Refinery Company(SASREF) (Oct1999 to Jan2001) Name: Al Yusr Townsend and Bottom Company (AYTB) Project Maintenance of Operation Crude Distillation(OPD), Operation Hydro Cracker (OPC) and Turbo Generator Unit (TGU) Client: Qatar Fuel Additives Company(QAFAC) Name : CHIYODA CORPERATION (Sep.1998 to Apr. 1999) Project Construction and commissioning of MTBE Units Client: Reliance Petroleum Ltd., Jamnagar, Gujarat Name : M/s EEPL Contract of BHEL(Aug. 1997 to Apr. 1998) Project Erection and Commissioning Frame-VI (30 MW) Gas Turbine Client: Indian Petrochemical Ltd., Bharuch, Gujarat. Name : Petron Engineering Construction Ltd(May 1996 to July 1997) Project Erection and Commissioning of VCM Client: Thermal Power Project at Andhra Pradesh Name : Brothers Engineering (Mar. 1994 to Apr. 1996)
  • 3. 3 Project Erection and Commissioning of 2x210mw Rotating Machineries in Rayalaseema Present job profile and main responsibilities Static and Rotating Equipment.  Preparation of Spare parts Before dismantling any equipment make sure all spare parts are available and recheck spare parts material number with the Vendor drawing. Eg. ID, OD, thickness and material of O- rings.  Overhauling and Maintenance of Single and Multi stage Centrifugal Pumps: Before dismantling lock the Mechanical seal with spacer and unscrew the shaft sleeve allen bolts. During dismantling and assembling check the alignment reading, axial float, shaft run out, radial clearance of bearings and front impeller clearance with the help of dial indicator and lead wire. Inspect the condition of all rotating and stationary parts. Eg. Shaft, sleeve, wearing, bearings, mechanical seal, impeller, oil rings, couplings, casing, stuffing box, bearing housing etc..  Assembly and dismantling of Balanced and Unbalanced Mechanical seal and Dry Gas Seal  Maintenance of Gear pumps and Screw pumps.  Overhauling and Maintenance of Magnetic Coupling Pumps [Seal less pumps] In magnetic coupling pumps the process liquid is working as the bearing lubricant. So the inlet filtration is very important, otherwise the foreign particle will damage the bearing.  Start up and maintenance of single and multi stage Centrifugal Compressor [Horizontal split and Barrel type] Before dismantling lock the mechanical seal with spacer. Check and document the alignment reading, rotor run out, end clearance and journal and thrust bearing clearance. Use special tools for Rotor removal, taper hub removal and Diaphragm removal. Inspect the condition of rotor, diaphragm, diffuser, journal and thrust bearings.  Overhauling and maintenance of Reciprocating compressor Check the piston head clearance and piston radial clearance with lead wire and feeler gauge and crank shaft web deflection with web deflection indicator. Replacement of piston rings, rider rings, tension rings, rod pickings and adjust TDC & BDC. Replacement and repair of compressor valves and perform seal lapping jobs.  Maintenance of Gas turbine and Steam turbine  Maintenance of Gear box Inspect the Backlash with the help of dial indicator and teeth contact with precision blue.  Alignment jobs for various sectors Checking and correcting the alignment by Rim and Face, Reverse Indicator method and Laser alignment [Rotalign, Optalign and Optalign Plus]  Heat exchangers [Fixed tube, Floating head and U-tube type]  Coolers, Heaters, condensers, cooling tower and Reactors.  Re-boiler, vessels and Steam traps[Thermo dynamic, Thermo static, Float traps and Power traps]  Maintenance and servicing of different types of valves.
  • 4. 4  Hydro testing of various tanks, vessels, valves and pipe lines. Responsibilities: All the job followed with “Safety, Quality and Timing’’ HSE awareness  Manual handling techniques  Basic fire fighting and self rescue  PTW  Confined space entry procedure  Emergency response  Basic first aid  Personal safety and social responsibility  Working at height  Log out tag out  Heat stress DECLARATION I hereby declare that the above information is true to the best of my knowledge and belief. Date: 5/5/2015 AJI KUMAR
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